Gwamnatin Aluminum na elektronics

Ainse na Gwamnatin Aluminum a Tsarin Ginayin Elektronics

Mene ne ya gwamnatin aluminum ya dogara ga tsari na elektronics

An sami gwamnatin aluminum ya zama babu shi a tsarin ginayin elektronics don haka kamar yadda ke cika wanda ke da alaƙa da kewayon kwarra, kewayon girma, da kewayon tsayawa. A yau, akan 84% na masu ginin elektronics suke amfani da abubuwan gwamnatin aluminum don abubuwan muhimmi da suka haɗa da abubuwan fitowa, cirena na aji, da abubuwan musaƙaka.

Babban fa'idodi sun haɗa da:

1. Tsanfiri Dauda Da Faruwa ƙofunan aluminum suna fitar da kwarra 2.3x sosai yanda ke cika wanda ke da alaƙa da plastic.
2. Tushen EMI/RFI ƙofunan gwamnatin suna da tushen ta hanyar electromagnetic interference.
3. Tushe zuwa girma abubuwan aluminum suna taka leda zuwa kwarra ta hanyar 30-40% yanda ke cika wanda ke da alaƙa da shi ne da gishiri.

Za a iya ƙirƙirar sauyan da suka fa ƙarfi da yawan ginya ƙasa da ƙarfi 0.8mm kasa - wanda ke yin hannun farko don sauyan smartphone da laptop na yau da kullun bayan peshewa 60% irin yin aikin tattara dib kama da tsari na gudun tattara.

Sunan tattara cikin die casting don alamuran elektronika

An tabbatar da mutunta na binciken aluminum die-cast na elektronika a cikin duniya yana tattara ta 7.2% CAGR zuwa 2029, ana ke yin wani abu da ke yin wani abu da ke gudun:

• tattara tsarin 5G : Yana buƙatar abubuwa da ke ginya kasa da ke taka taka na base station
• Tattara abubuwan IoT : Yana buƙatar yin girma girma na ginya masalitin
• Abubuwan na tattara mai tsara : 95% na iya a cikin aluminum alloys ya taimaka wajen samun alaƙa da shi

Abubuwan mai girma cikin high-pressure die casting (HPDC) suka samar da sauyan da suka fa 1.6μm Ra, wanda ya kare yin aiki na gaba don abubuwan da ke samfatan abin samfurwa da suka fa zuwa ±0.15mm.

Samun Tolerances Tight (±0.1mm) Ta Yiwuwa da HPDC don Component din Elektroniken

HPDC ya sami tolerances na dimenshin da ke ciki zuwa ±0.1mm ta hanyar injinjin aluminum mai zuwa a cikin motal din steel ta hanyar tsawon tsawo (10,000–20,000 psi). Wannan ma'ajiyar ya canza bukatar bukata gaba daya a cikin 78% na kasuwa.

Ila ɗin Ingantattun Matsayi a Cikin Aluminiyam Mai Tsinkaya

HPDC Na Yau Daƙi ne zuwa Uku a cikin tallafin inganta:

1. Tallafin Flow Mai Amfani da AI yi fassarar alaƙa a cikin abubuwan da suka da kwallon sub-1mm
2. Tsarin Mold Mai Bayani sada abubuwa mai ƙarin saitin ba tare da cire mold duka ba
3. Tsarin Kontrolin Closed-Loop : Yana saita alama akan amfani da 200+ data na sensor kowanne ciki

Waɗannan abinco ya kara iyakokin bayan tsinkaya ta 40% dib dib darakon hanyoyi na yau da kullun.

Tununan Kasu: HPDC a cikin Tsarin Samfurin Frame na Smartphone

Mai tsara gama saman ya yi amfani da HPDC don samfurin aluminum na 7000-series, wanda ya fitar da:

• 55% gidan tsarin samfur (23 seconds per frame)
• reduction na 30% a cikin wuta na abu
• Takamaiman gap na antenna line na 0.12mm a kowanne 2 million units

Matsalolin muhimma a cikin saman na musamman da kuma abin da aka samu da shi

Aluminum Die-Cast Casings da Frames don Smartphone, Laptop, da Tablets

Aluminum die casting ya sa abin da ke karamin ƙarƙashin kwalliya ta hanyar ƙarƙashin ƙwalliya zuwa ƙarƙashin 0.6mm. Masanin samar da ke amfani da tsonan aluminum EMI shielding don hifawa 5G/6G antennas har sai zarrin abin ya kasance 12-18% sosai dib dib daraja na fuliya.

Amfani da Die Casting a cikin Smartwatches da Fitness Trackers

HPDC ya samar da unibody smartwatch cases mai kuskure wanda ke samar da sensor mounts, wanda ya samar da IP68 waterproof ratings ta hanyar 0.05mm gap tolerances.

Masu alamun Ƙarfi na Aluminum Enclosures

Aluminum 205 W/m·K thermal conductivity ya kalla matsalar tsofawa. Enclosures mai kuskure wanda ke samar da heat sinks ya kasa CPU temperatures zuwa 8-12°C a cikin gaming laptops dib dib plastic housings.

Abubuwan tattara a cikin Aluminum Alloys da Ƙarfiyar Ƙarfiyar Design

Aluminum alloys mai tattara (AlSi, Al-Zn, Al-Mg) don elektronics

Waɗannan alloys zaba su iya amfani da 0.6mm wall thicknesses kuma su yi aiki tare da 150-200 MPa tensile strength.

Corrosion-resistant alloys don alamun da suke ci gaba daya da suke jin cikin zamani

New Al-Mg-Cr formulations yana nuna <0.05% mass loss bayan 1,000 salt spray hours, wanda ke tafiya 4X painted steel

Amfanin sauƙaƙewa don ɗaukarwa da ingantaccen makamashi

Yawan aluminum (2.7 g / cm3) yana ba da damar rage nauyi 35-50% idan aka kwatanta da karfe, tare da fa'idodi masu yawa:

• rayuwar batirin wayoyin salula ta 18%.
• $0.38/ƙananan farashin jigilar kwamfutar hannu
• 92% masu amfani da jin dadi don kayan sawa

Tsayayyen samarwa da ingancin farashi a cikin Aluminum Die Casting

Abubuwan da ke cikin Yanayin Yanayi na Aluminum Recycling a cikin Matsawar Matsawa

90% na simintin gyaran aluminum ya ƙunshi abun ciki mai sake amfani da shi, rage yawan amfani da makamashi da kashi 95% idan aka kwatanta da samar da kayan aiki.

Kayan aiki mai tsada ta hanyar samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran samfuran

HPDC yana ba da damar inganta farashin ta hanyar:

• Tsarin alhurra na 500,000 ko fiye (An kawu biyan kaya ta 63%)
• Takaddun mai tsada gaba daya wanda ke kawu sayarwa da 75%
• 98.6% matsaka da ke amfani da matsaka (40% kasa don CNC machining)

Tsawon shiga su dawo zuwa 150 abubuwa/sa'at don samfurin smartphone kamar yadda aka yi amfani da ±0.25mm.

Sashen Tambayoyi

Menene aluminum die casting?

Aluminum die casting shine aikin amfani wanda ke ƙaddamar da aluminum mai zafiya zuwa cikin shidda na fahayyen tare da alhurra sosai don samar da abubuwan da suke tsaban kima da matsaka.

Mene ne aluminum ya amfani dashi a makarantar elektronik?

Aluminum ya amfani dashi ne don maimakon saƙo na kima, mafi kasa, kawar da fitilin elektromagnetic, da kuma tsayin tsaka, wanda ya sa su zama mafi kyau don abubuwan kamar yadda suke tsaban kima da kuma fayilin samfur.

Mene ne mafi kyau na high-pressure die casting (HPDC)?

HPDC ta ba da alhurra mai tsada, ta kawu biyan CNC a wasu halaye, kuma ta samar da abubuwan da suke nisa mai tsada, wanda ya sa su zama mai biyan kasa kuma mai tsada.

Yaya ake amfani da aluminum die casting don nuna asibiti?

Ƙananan girman na aluminum da ake amfani dashi a cikin die casting shine wanda kekere aikin da ke cika yankin da kuma ke nuna asibitin tare da randoƙan maƙaranta.